Overview
Shiv Shakti Machtech supplied a Semi Automatic Two Head Servo Gear Pump Based Syrup Filling Machine and a Semi Automatic Single Head ROPP Capping Machine for 20 ml to 100 ml bottles in Rudrapur, Uttarakhand.
This integrated packaging solution supports accurate liquid filling and secure bottle sealing for pharmaceutical, healthcare, and syrup manufacturing units.
Designed for controlled filling and efficient capping operations, these machines help manufacturers streamline packaging processes, maintain consistent product quantities, and improve production workflow.
- Two Head Servo Gear Pump Filling: Supports controlled and consistent syrup filling into small-volume bottles.
- 20 ml to 100 ml Filling Range: Suitable for packaging applications requiring small bottle capacities.
- Single Head ROPP Capping: Helps secure compatible bottles with properly applied roll-on pilfer-proof closures.
- Semi Automatic Operation: Offers operator control and flexibility for small and medium-scale production.
- Industrial Packaging Application: Suitable for pharmaceutical syrup manufacturers and other compatible liquid packaging businesses.
Features of the Syrup Filling and ROPP Capping Machines
- Servo-Based Filling Control: Supports repeatable filling operations and helps maintain consistent dispensing performance.
- Two Head Filling Configuration: Enables simultaneous filling of two bottles, depending on the operating cycle.
- Gear Pump Technology: Provides controlled liquid transfer for suitable syrup formulations.
- Small Bottle Compatibility: Designed for filling applications involving 20 ml to 100 ml containers.
- Single Head Capping System: Performs ROPP cap application for compatible bottle and closure specifications.
- Flexible Production Setup: Semi automatic operation allows operators to manage bottle handling and coordinate filling and capping.
- Packaging Process Efficiency: Helps reduce repetitive manual handling and supports an organized production line.
Components of the Machines
1. Semi Automatic Two Head Servo Gear Pump Based Syrup Filling Machine
- Servo Motor: Controls pump movement to support consistent filling cycles.
- Gear Pump Assembly: Transfers the liquid through the filling system.
- Filling Nozzles: Direct syrup into bottles while helping minimize spillage.
- Product Contact Parts: Handle the syrup and should be selected according to product compatibility and hygiene requirements.
- Control Panel: Allows operators to manage available machine settings and operating functions.
- Bottle Placement Area: Supports positioning bottles beneath the filling nozzles.
2. Semi Automatic Single Head ROPP Capping Machine
- Capping Head: Applies the closure to compatible bottle necks.
- ROPP Cap Sealing Assembly: Forms the cap around the bottle neck to create a secure closure.
- Bottle Holding Arrangement: Helps stabilize bottles during the capping operation.
- Operating Controls: Allow the operator to manage the capping cycle.
- Machine Frame: Provides structural support for the capping mechanism.
How Do the Filling and Capping Machines Work?
Syrup Filling Process
- Bottle Placement: The operator positions suitable bottles beneath the two filling nozzles.
- Filling Parameter Setup: The required filling quantity is configured according to the machine’s available controls and product requirements.
- Servo Gear Pump Operation: The pump transfers syrup through the filling nozzles into the bottles.
- Filling Consistency Check: Operators verify the dispensed volume and make adjustments when required.
- Bottle Transfer: Filled bottles move to the next packaging stage.
ROPP Capping Process
- Bottle Positioning: The operator places a filled bottle in the capping position.
- Cap Placement: A compatible ROPP cap is placed on the bottle.
- Capping Operation: The capping head forms the cap around the bottle neck.
- Seal Inspection: The operator checks cap alignment, tightness, and closure quality.
- Packaging Completion: Properly capped bottles proceed to labeling, inspection, or secondary packaging.
Applications of the Machines
The semi automatic syrup filling and ROPP capping machines can support various compatible packaging operations, including:
- Pharmaceutical Industry: Syrups and other suitable liquid formulations.
- Healthcare Products: Selected liquid healthcare preparations.
- Nutraceutical Manufacturing: Compatible liquid supplements and formulations.
- Contract Packaging Units: Small-bottle filling and capping operations.
- Liquid Product Manufacturing: Suitable products requiring controlled filling and secure ROPP closure application.
Frequently Asked Questions
Q1: What machines were supplied to Rudrapur, Uttarakhand?
Shiv Shakti Machtech supplied a semi automatic two head servo gear pump syrup filling machine and a semi automatic single head ROPP capping machine.
Q2: What is the filling capacity range of the syrup filling machine?
The specified bottle filling range is 20 ml to 100 ml, subject to product and container compatibility.
Q3: What is the advantage of a two head filling machine?
It can fill two bottles in one filling cycle, helping improve workflow compared with single-nozzle filling under comparable operating conditions.
Q4: What is a ROPP capping machine used for?
A ROPP capping machine forms roll-on pilfer-proof caps around compatible bottle necks to provide a secure closure.
Q5: Are these machines suitable for pharmaceutical syrup packaging?
They can be suitable for compatible pharmaceutical syrups, provided the machine materials, hygiene provisions, and operating specifications meet the product’s requirements.
Supply Locations in Uttarakhand
Shiv Shakti Machtech supplies semi automatic servo-based syrup filling and ROPP capping machines to Rudrapur and other locations across Uttarakhand, including Dehradun, Haridwar, Roorkee, Nainital, Kashipur, Rishikesh, and nearby industrial areas.
Upgrade your bottling operations with Shiv Shakti Machtech’s reliable filling and capping machines designed for consistent packaging performance.
- Phone: +91 9157153198
- Email: export@shivshaktimachtech.com
- Sales: sales@shivshaktimachtech.com
- General Enquiries: info@shivshaktimachtech.com
